Gates
Worldwide

MegaSys® Products

Reduce Hose Costs up to 64% with Gates MegaSys® Products
 
 
MegaPerformance - Exceeds Industry Standards ISO/SAE/EN
MegaVersatility - Constant Pressure Hoses, Engineered Coupling System
MegaSimplicity - Nomenclature, Coupling system
MegaValue - Easy to manage inventory use less hose with reduced bend radius
 
MegaSys® solutions + MegaSys® value = Mega results
 
 

Gates meets the needs of high-powered, high-pressure hydraulic equipment with its MegaSys® line. As part of an integrated solution, the spiral-wire and wire-braid hose and coupling products offer peak performance and flexibility.

MegaSys® Spiral-Wire Constant Pressure Hose EFG3K, EFG4K, EFG5K, EFG6K and G8K Hoses

  • Four alternating layers (six in some larger sizes) of spiraled, high tensile steel
  • Nitrile tube for use with biodegradable hydraulic fluids
  • Tested to industry-leading 1,000,000 impulse cycles
  • Temperature range -40°C to +121°C
  • Available with abrasion-resistant MegaTuff® cover

MegaSys® Wire-Braid Constant Pressure Hoses M3K, M4K, M5K and M6K Hoses

  • Each hose features a constant working pressure
  • Two braids of high-tensile steel wire (one braid in M3K -3, -4, -5, -6 and -8 sizes)
  • Nitrile tube for use with biodegradable hydraulic fluids
  • Tested to industry-leading 600,000 cycles
  • Temperature range -40°C to +100°C
  • Available with abrasion resistant XtraTuff™ or MegaTuff® covers

MegaSys® Hydraulic Hose Range

MegaSys® Benefits

  • Simplifies hose selection with constant pressure ratings
  • Bends up to one-third the SAE specification
  • Saves overall hose assembly length
  • Facilitates easier plumbing and routing in tight applications
  • Requires fewer bent tube fittings
  • Eases installation with higher flexibility
  • Lowers inventory requirements
  • Extends life in bending, flexing applications
  • Reduces costs by as much as 64 percent
Exclusive Layline Treatment
MegaSys hoses have color-coded laylines and constant pressure ratings through all sizes, making the hoses easier to identify in stock and in service while reducing inventory requirements. The layline indicates hose trade name, size and pressure; SAE, EN or DIN standard; and US MSHA flame resistance compliance.

Click here to find out more on the MegaSys® Hydraulic Hose Pressure Colour Key.
 
MegaCrimp® and GlobalSpiral Couplings
Two leak-free fitting designs are available: Gates MegaCrimp® coupling for one- and two-wire braid hydraulic hoses and GlobalSpiral couplings for all Gates MegaSys four- and six-spiral wire hoses up to 8,000 psi. Corrosion-resistant TuffCoat plating is standard.
 
MegaSys® Brochures
MegaSys® Products – Gates Next Generation Hydraulics
M2T® MegaFlex® Hose
M3K Mega3000® Hose
M4K Mega4000® Hose
MegaSpiral® Hydraulic Hoses
G8K MegaSpiral® Hydraulic Hose
 
Hydraulic Systems White Paper
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